Inside the Shop
Inside the Shop · Goshen, Indiana
Take a walk across our floor.
Every tread, newel and handrail we sell is cut, shaped, sanded and finished right here — under one roof, by our own people. Here’s how a rough board becomes a finished stair part.
- Sq. ft. of manufacturing space
- 120,000
- CNC & finishing machines
- 40+
- Precision machining in-house
- CNC
- Made under one roof
- 100%
From Board to Box
Seven stops on the production floor
We keep the whole process in-house on purpose. Precision CNC machining and hands-on inspection let us catch problems before they ship. Follow a part from the lumber rack all the way to the crate.
Stop 01 · Material Staging
It starts with the right board
Domestic red oak, maple, walnut and poplar arrive by the truckload and are graded and racked by species. Nothing moves to a saw until it has acclimated to the shop and been sorted for grain and color.
Machine: Cantilever lumber racking
Stop 02 · Cutting
Every part cut to your exact numbers
Our CNC beam saw reads the job order directly — no manual measuring, no rounding up. Each part carries its own job number, so a tread cut here matches the run measured in your home.
Machine: CNC beam saw & point-to-point router
Stop 03 · Shaping & Profiling
Edges and profiles get their shape
Bullnose tread edges, handrail profiles and newel details are routed and moulded. This is where a square board starts to look like a finished stair part.
Machine: Moulder & hand-routing stations
Stop 04 · Sanding
Sanded smooth, by hand and machine
Every surface is progressively sanded and dust is pulled straight off the tool into our dust-free collection system. Newels, treads and rail all pass a hand inspection before finishing.
Machine: Wide-belt sander & DustFree stations
Stop 05 · Finishing
Stain and topcoat in the spray booth
Prefinished parts are stained and sealed in dedicated spray booths, so your treads show up ready to install — matched to the finish you chose, not left for the job site.
Machine: Enclosed spray booths
Stop 06 · Curing & Drying
Cured hard before it moves
Finished parts ride through our drying line on carts, curing under controlled heat so the topcoat is fully hard before anything is handled, stacked or packed.
Machine: Conveyorized curing line
Stop 07 · Inspection & Packing
Checked, wrapped and crated
Before anything ships, parts are laid out, inspected against the order and packed to survive freight. The last set of eyes on your stairs is the team that built them.
Machine: Roller-line QC & packing
What the Floor Can Do
Built for volume, dialed for precision
Digital precision
Beam saw and point-to-point routers cut every part from your exact numbers.
Species in stock
Red oak, maple, walnut and poplar, graded and racked on site.
Clean air handling
Overhead collection pulls dust off every tool for a cleaner cut and finish.
Finishing booths
Stain and topcoat applied and cured before parts ever leave the building.
On the Floor
The details, up close
Made Here, For Your Home
Ready to put our floor to work?
Design your staircase online and we’ll build it to your measurements — or schedule a visit and see the shop for yourself.