Express Cable Railing
Express is a no-frills cable railing system designed for the DIYer or contractor working on a small to medium size project. It keeps the installation simple and the budget on track, but still makes the neighbors say WOW.
With only 5 post types, it’s never been easier to buy a DIY cable railing system. We provide everything you need to install a complete system, including tools specially designed to speed up the installation and “can’t mess it up” installation instructions
We know you’re busy and need to get this project started. That’s why all Express products are stocked at our location in Goshen, In , ready to ship out to you the next day. Now, there’s no need to wait to start your project.
How to Buy Express Cable Railing
Step 1: Determine what posts you need
Posts are the backbone of your cable railing system. They’re sleek, unobtrusive, and provide mounting strength. All posts are manufactured from aluminum and finished black with our best-in-class powder coating process.
You only have 5 types of posts to choose from, each of which is explained below. To make sure your cable rails don’t have excessive deflection, mount posts every 4’. It’s important that you don’t cheat this measurement, as it may make your system out of code compliance.
Types of Posts:
There are 5 types of posts in the express system:
End posts (Level & Angled)
End posts are used to terminate a cable railing run, starting or stopping your system. They include all of the tensioning hardware you need to pull your cable rail tight and secure it to the post. They’re a bit more expensive than pass through posts.
Line posts (Level & Angled)
Line posts give additional mounting points to keep your handrail strong and limit the deflection of your cables. They include all mounting hardware and do not require any cable fittings.
Corner posts (Level only)
When you need to turn a level corner and want to use a single post, we’ve got you covered. Our innovative Keymount Fitting allows you to end a cable without it going all the way through the post. This post comes with the cable railing components necessary for two runs and all mounting hardware. Even though this is the most expensive post, it allows you to save money by not having to purchase two level end posts.
Step 2: How Many Handrail Pieces You Need
In the Express cable railing system, handrail comes in 8’6″ pieces. Measure the dimensions of your project and determine how many pieces of handrail you need. It’s okay to cut a piece of handrail down if you need multiple short pieces.
Each handrail automatically comes with two end plugs. If you are going to cut your handrail to use it for multiple runs,you will need to purchase two additional end plugs per extra run. For example, if you cut your 8’6” handrail into two 4’ runs, you will have four ends that need to be plugged. Since the handrail comes with two end plugs automatically, you’ll need to purchase two additional end plugs.
Step 3: Determine Amount of Cable
To make sure you get enough cable, follow these steps:
- Take the total linear feet of your runs that use 36” posts and multiply it by 10.
- Take the total linear feet of your runs that use 42” posts and multiply it by 12.
- Add the sums of steps 1 & 2 together and multiply by 1.1. This ensures that you’ll have enough extra should you make one or two wrong cuts.
- Cable comes in 100’ and 400’ spools. Based on the number you get in step 3, round up to the nearest 100’ and order the corresponding number of 400’ and 100’ spools. Example: Let’s say I determine that I need 682’ of cable. By rounding up, I realize that I need 700’, which I can get by order 1×400” spool and 3×100’ spools.
Step 4: Get an install kit
Your installation kit comes with all the specialty tools you need to install your project. It includes:
- Cable Crimper – You’ll use this to crimp the Express cable fittings onto the cable itself. It comes with special dies that are sized for our fittings.
- Cable Cutter – Used to cut the tables
- Cable Rail Insert Tool – This makes the tensioning of the cables easier without unraveling them.
- Allen Wrench – Use this for tightening the fittings
- Post Level – Useful for making sure your posts are level
- Drill Guide & Shims – An innovative guide that shows you where to drill on the angle posts based on the angle of your system
- 2” T-30 bit – Specially designed for use with our mounting screws
- 2 oz Tub of Screw Wax – Help your system last longer by utilizing screw wax